Precision Flexible PCB Manufacturing for Medical Devices

From initial prototypes to large-scale production, we deliver dependable, premium-quality flexible PCB solutions designed to meet your exact specifications, ensuring high performance, reliability, and seamless integration for every medical project.

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introduction

Quality Flexible PCB Solutions.

Flexible PCBs (FPCs) are essential for modern electronics that require compact designs, lightweight structures, and high reliability.

At PCBMay, we combine advanced manufacturing processes with strict quality control to deliver flexible PCB solutions that meet the highest medical standards. Whether you need rapid prototyping or stable mass production, our team ensures consistent quality and fast turnaround.

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capabilities

Our Flexible PCB Manufacturing Capabilities

Specifications	Flexible PCB Capabilities
PCB Layers	1~10 layers
Delivery Time	3 days to 2 weeks
Materials	Shengyi SF305，Panasonic R‐ F775，DuPont Pyralux AP
Board Thickness (without stiffener)	0.05‐0.8mm
Min. Board Size	5*10mm
Max. board size	230*585mm
Impedance Control Tolerance	Single‐ended: ±5Ω(≤50Ω),±10%(>50Ω); Differential: ±5Ω(≤50Ω),±10%(>50Ω)
Production Capability	1000m² per day
Max. Finished Copper Thickness（Outer layer）	3oz
Max. Finished Copper Thickness（Inner layer）	2oz
Surface Treatment	HASL, ENIG, ENEPIG, Electrolytic Nickel Gold, Soft gold, Hard gold, Immersion silver
Silkscreen	White, Black
Soldermask	Yellow, Green, Blue, White, Black,
Min. Distance between via and Conductors	6mil (<4 layer), 8mil (4~6 layer ), 12mil (8‐10 layer )
Min. Mechanical Drill Hole	6mil

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Quality Assurance & Testing

Quality Assurance and Testing We Provide

Quality Assurance
Testing

Advantages

Reasons to Choose Our Flexible PCB

Workshop
Quality Control
Packaging
Global Shipping

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Advanced Workshop for PCB

Our advanced workshop for flexible PCB manufacturing is equipped with precision machinery and controlled environments, ensuring high accuracy, stability, and consistent product quality.

From fine-line etching to lamination and testing, every process is optimized for high reliability, supporting complex designs and large-scale production demands.

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Quality Control for Advanced FPC

Quality control for advanced FPC focuses on strict inspection at every stage, ensuring precision, consistency, and compliance with high-reliability standards.

From AOI and electrical testing to bend and thermal validation, each board is verified for performance, durability, and long-term stability.

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Flexible PCB Package

Flexible PCB packages are carefully designed to protect delicate circuits during handling, storage, and transportation, preventing bending damage, contamination, and electrostatic risks.

Using anti-static materials, vacuum sealing, and reinforced packaging methods, we ensure safe delivery and maintain product integrity from production to final application.

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Global Shipping to Clients

We offer global shipping services to ensure the fast and reliable delivery of flexible PCBs to clients worldwide, supporting both prototypes and high-volume orders.

Partnering with trusted logistics providers, we optimize packaging and transit routes to minimize lead time, reduce risk, and ensure on-time delivery.

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testimonials

Hear from Our Customers

“The flexible PCB quality exceeded our expectations. Excellent bend reliability and consistent performance made them a perfect fit for our medical application.”

Michael Turner

Hardware Engineer, Medical Devices
“We needed ultra-thin, highly reliable FPCs for our wearable devices. The team delivered outstanding quality with fast turnaround and great engineering support.”

Sarah Kim

Product Manager, Wearable Technology
“The flexible PCBs performed exceptionally well in our wearable monitoring devices. High reliability and consistent bend performance are critical for medical applications, and they delivered.”

Dr. Emily Carter

Biomedical Engineer
“Their engineering support helped optimize our flexible PCB design for long-term reliability. The results were stable performance and reduced failure risk in critical medical devices.”

Mark Johnson

Product Development Lead, Healthcare Devices

Faqs

Frequently Asked Questions

Find answers to common questions about our flexible PCB manufacturing capabilities, including technical specifications, materials, reliability, and production capacity to help you evaluate our solutions with confidence.

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1. What is the minimum line width and spacing you can achieve for flexible PCBs?

We can achieve a minimum line width and spacing of 50μm / 50μm, supporting high-density and fine-pitch designs for advanced applications.

2. What materials are available for flexible and rigid-flex PCB manufacturing?

We use high-quality materials such as Polyimide (PI) and PET, combined with reliable adhesives and coverlay for durability and performance.

3. What is the maximum layer count you support for FPC and rigid-flex boards?

We support up to 10 layers for flexible and rigid-flex PCBs, enabling complex circuit designs and high-density interconnections.

4. What testing and quality control processes do you perform?

We perform AOI, flying probe testing, electrical testing, bend testing, and thermal shock testing to ensure performance, reliability, and consistency.

5. What is your lead time for prototype and mass production orders?

Prototype lead time is typically 5–7 days, while mass production timelines depend on order volume and complexity, ensuring fast and reliable delivery.