MedPCB manufactures Rogers TC350 PCBs for medical RF and high-power electronics. Using ceramic-filled PTFE laminate, we deliver controlled-impedance circuits under ISO 13485-compliant quality management.
• Rogers TC350 Ceramic-Filled PTFE Laminates
• Dk 3.50 ± 0.05 & Df 0.0020 @ 10 GHz
• 0.72 W/m·K Thermal Conductivity for High-Power RF Circuits
• ISO 13485 & IPC Class 2/3 Manufacturing
Rogers TC350 is a ceramic-filled, PTFE-based laminate reinforced with woven glass for high-frequency PCB applications. It combines a dielectric constant of 3.50 ± 0.05, a dissipation factor of 0.0020 at 10 GHz, and thermal conductivity of 0.72 W/m·K.
These characteristics support you with reliable high-frequency signal performance and effective heat dissipation. It is well-suited for medical RF hardware such as imaging systems and RF surgical equipment.
MedPCB produces custom Rogers TC350 PCBs for medical RF and high-power electronics, including multilayer and hybrid stack-up projects.
MedPCB manufactures TC350 PCBs under an ISO 13485 quality management system. Controlled production, material records, and process documentation support consistent quality and traceability for medical PCB projects.
Before your order enters production, our engineers perform a free DFM review of your TC350 RF design files. The review covers impedance calculations based on your stackup, trace/space verification, copper balance analysis, and PTFE-specific routing checks.
MedPCB sources genuine Rogers TC350 laminates through established supplier channels. Every incoming material undergoes IQC verification of specifications and supporting documentation prior to production. This helps you maintain consistent electrical and manufacturing performance for your medical-device projects.
Our engineers support hybrid PCB builds combining Rogers TC350 RF layers with FR-4 or other compatible laminates. We review your stack-up layout, material selection, and lamination parameters to handle differences in thermal and mechanical properties between dissimilar materials.
We perform AOI, X-ray inspection, microsection analysis, impedance testing, electrical testing, according to your project requirements. Full-batch material records and production documentation are preserved to support complete traceability for your medical-device projects.
| Capability | Standard | Advanced |
|---|---|---|
| PCB Type | RF, multilayer, hybrid, HDI | RF, multilayer, hybrid, HDI |
| Layer count | 1-20 layers | 22-40 layers |
| Minimum trace/space | 4/4 mil | 3/3 mil (internal, 1/2 oz base copper) |
| Minimum via (mechanical) | 0.20 mm (8 mil) | 0.20 mm (8 mil) |
| Laser via | 0.10-0.15 mm (4-6 mil) | 0.10-0.15 mm (4-6 mil) |
| Maximum aspect ratio | 10:1 | 20:1 |
| PTH wall thickness | 20 µm (0.8 mil) | 25 µm (1 mil) |
| Finished copper | 1/2-4 oz | 1/3-10 oz |
| Finished board thickness | 0.2-3.2 mm | 3.4-10 mm |
| Maximum board size | 500 × 600 mm | 1100 × 500 mm |
| Impedance control | ±10% (≥50 Ω); ±5 Ω (<50 Ω) | ±10% (≥50 Ω); ±5 Ω (<50 Ω) |
| Surface finishes | ENIG, ENEPIG, immersion silver, immersion tin, lead-free HASL, OSP, hard gold, soft gold, flash gold | ENIG+OSP, ENIG+Gold finger, immersion silver+Gold finger combinations |
An unverified or substituted laminate can fail Dk/Df verification and compromise RF qualification.
Our Solution: MedPCB maintains controlled storage for ceramic-filled PTFE, tracks every lot to its certificate of conformance, and verifies Dk/Df against the Rogers TC350 datasheet before cutting.
High-power medical RF circuits can concentrate heat in compact areas, making thermal design and heat spreading important for reliable operation.
Our Solution: During DFM review, we evaluate thermal requirements and recommend suitable PCB construction options, including heavy copper, copper coins, thermal via arrays, and busbar integration where applicable. These approaches help improve heat spreading and current-carrying capability in your high-power medical PCB projects.
PTFE is soft, hydrophobic, and dimensionally sensitive, which can make drilling, surface treatment, and plating more demanding than conventional FR-4 fabrication.
Our Solution: MedPCB uses controlled PTFE-compatible surface finish and metallization processes to promote reliable copper adhesion and plated-through-hole performance.
Even slight over-etch shifts impedance and degrades return loss on high-frequency lines.
Our Solution: MedPCB controls etch processes tightly, places impedance coupons on every panel, and verifies lines to ±10% (for 50 Ω and above) or ±5 Ω (below 50 Ω) by TDR, with solder mask skip zones over RF traces where specified.
Rogers TC350 is a ceramic-filled PTFE laminate designed for high-frequency applications where stable dielectric performance, low RF loss, and thermal management are important. These properties make it suitable for medical RF equipment such as MRI systems, RF ablation devices, and diathermy equipment.
| Property | Rogers TC350 |
|---|---|
| Dielectric Constant (Dk) | 3.50 ± 0.05 |
| Dissipation Factor (Df) | 0.0020 @ 10 GHz |
| Thermal Conductivity | 0.72 W/m·K |
| Thermal Coefficient of Dk | -9 ppm/°C |
| CTE, X / Y / Z | 7 / 7 / 23 ppm/°C |
| Water Absorption | 0.05% |
| Flammability | UL 94 V-0 |
| Lead-Free Process Compatible | Yes |
Need a Rogers TC350 PCB for your medical device? Send us your Gerber files for a free DFM review and quote.
For this customer’s MRI coil-driver project, stable impedance performance and reliable thermal capability were required. We produced 4-layer TC350 PCBs with 6oz outer copper and ENIG finish, plus thermal via arrays for enhanced heat dissipation. All panels passed TDR impedance check, 100% electrical test and microsection inspection before shipment.
A customer's RF ablation generator build required reliable high-voltage operation and patient-contact safety. We produced two-layer 0.030" TC350 boards with 3 oz finished copper and an immersion silver finish, plus documented clearance verification. All panels passed 100% electrical test and inspection per IPC-A-600 before shipment.
This customer project needed halogen-free materials for a microwave diathermy device, with RF and digital circuitry in a single stack. We produced 6-layer hybrid boards combining TC350 Plus RF layers with FR-4 digital layers, bonded with low-flow high-frequency prepregs and staged lamination. All panels passed 100% electrical test and microsection inspection before shipment.
A customer's patient telemetry module build called for compact controlled-impedance traces with reliable RF performance. We produced TC350 boards on 0.010" laminate with 4/4 mil traces, with solder mask omitted over RF circuits. All panels passed TDR impedance check and 100% electrical test, with impedance reports archived under ISO 13485 documentation requirements.
Our Medical TC350 PCB FAQ addresses key questions regarding Rogers TC350 ceramic-filled PTFE laminate properties and fabrication standards. We cover thermal conductivity (0.72 W/m·K), low loss tangent, dielectric stability, hybrid FR-4 lamination, lead-free reflow compatibility, surface finishes, and DFM support. For every medical TC350 PCB project, we guarantee high-precision bare board manufacturing engineered for critical healthcare applications.
Panasonic MEGTRON 6 R-5775/R-5670
Ultra-Low Transmission Loss & High Heat Resistance
ISO 13485, IPC Class 2 and Class 3
1–4 layers
Min ½ OZ, Max 4 OZ standard; Min ⅓ OZ, Max 100 OZ advanced
Aluminum, FR4, copper, ceramic, polyimide, polyester, glass, and hybrid laminates
High Thermal Stability & Low Moisture Absorption
Dk 3.5 & Low Df for Low-Loss Signal Transmission
ISO 13485, IPC Class 2 and Class 3
Isola 370HR HDI Technology and Lead-Free Assembly
180°C Tg and 340°C Td
ISO 13485, IPC Class 2 and Class 3
4–40 layers
Standard: 500 × 600 mm (19" × 23") Advanced: 1100 × 500 mm (43" × 19")
High-Tg FR4, Rogers, Polyimide, Megtron, Taconic, Arlon
4–40 layers
Supports 1+N+1, 2+N+2, and Any-Layer HDI
Microvias, Fine Lines, and Sequential Lamination
01005 (0.4mm*0.2mm)
Support SMT & Thru-hole
Turnkey, Partial turnkey, Consigned
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