Medical PCB Assembly Services

PCBMay provides high-reliability PCB assembly services for medical electronics, supporting everything from prototypes to volume production. Our advanced SMT manufacturing processes, strict quality control, and commitment to reliability help medical device manufacturers bring innovative products to market with confidence.

Certifications
introduction

Trusted Medical PCB Assembly Partner

Trusted Medical PCB Assembly Partner

From patient monitoring systems and diagnostic equipment to portable medical devices, PCBMay delivers precision medical PCB assembly solutions designed to meet the demanding requirements of the healthcare industry. We combine advanced manufacturing technology, rigorous inspection processes, and experienced engineering support to ensure exceptional product quality and reliability.

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Choose us

Why Medical Device Manufacturers Choose PCBMay

High-Reliability SMT Assembly
AOI, X-Ray & Functional Testing
Prototype to Volume Production
Experienced Engineering Support
  • High reliability SMT Assembly
    Advanced SMT assembly processes ensure consistent quality, exceptional reliability, and precise placement for critical medical electronic applications.
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  • AOI Inspection for PCB Assembly
    Comprehensive inspection and testing procedures verify assembly accuracy, detect hidden defects, and ensure dependable product performance.
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  • Prototype to Volume production
    Seamlessly support projects from rapid prototyping to large-scale manufacturing while maintaining consistent quality and delivery schedules.
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  • Experienced engineering Support
    Our skilled engineering team provides expert guidance, design optimization, and manufacturing solutions throughout every project stage.
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processes

Main Processes for Medical PCB Assembly

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  • Load Components into an SMT Feeder
    1

    Load Components into an SMT Feeder

    The technician loads components into SMT feeder carefully, ensuring correct orientation, proper alignment, and smooth, efficient automated PCB assembly production process.

  • 2

    Solder Paste Printing

    Solder paste printing applies precise paste onto PCB pads using stencil, ensuring accurate deposition for reliable surface mount assembly quality.

  • 3

    Solder Paste Inspection(SPI)

    Solder Paste Inspection verifies paste volume, alignment, and consistency on PCB pads, ensuring quality and preventing defects before component placement.

  • Pick and Place the Components -Medical PCB
    4

    Pick and Place the Components

    Pick and place machines accurately position electronic components onto PCB pads, ensuring speed, precision, and consistency in automated assembly production.

  • Reflow Soldering - Medical PCB
    5

    Reflow Soldering

    Reflow soldering melts solder paste under controlled temperature profiles, forming strong electrical and mechanical connections between components and PCB pads.

  • AOI Inspection - Medical PCB
    6

    Automatic Optical Inspection(AOI)

    Automatic Optical Inspection detects solder defects, missing components, and misalignment on PCBs, ensuring high-quality and reliable electronic assembly production.

  • Wave Soldering - Medical PCB
    7

    Wave Soldering

    Wave soldering passes PCB over molten solder wave, forming strong electrical connections for through-hole components in reliable, high-volume assembly production.

  • Final Quality Control(FQC) -Medical PCB
    8

    Final Quality Control(FQC)

    Final Quality Control inspects completed PCBs, verifying functionality, appearance, and reliability to ensure products meet customer specifications and standards.

Specs

Technical Specifications

Item Name Medical device
Size (DxL) 110mm x 86mm
Layer 6-Layer
Material FR4 S1000-2
Finish HAL LF
Accuracy +/-0.035mm
IPC Standard IPC class II
Certificate ISO 9001:2015 | ISO 13485 
Case study for Medical PCB Assembly
Certifications

We Are Certified

PCBMay is certified by ISO 9001, ISO 14001, and ISO 13485, along with UL approvals for the US and Canada, RoHS, and REACH compliance, ensuring our processes meet strict quality, environmental, and safety requirements for reliable medical product manufacturing.

  • IS09001:2015
  • IS09001:2015
  • IS09001:2015
  • IS09001:2015
  • IS09001:2015
  • IS09001:2015
Faqs

Frequently Asked Questions

At PCBMay, we understand that medical PCB assembly demands the highest level of precision, reliability, and regulatory compliance. Our team combines advanced manufacturing technology, rigorous quality inspections, and extensive experience in the healthcare industry to deliver PCBs that meet the exacting standards of medical devices.

1. What types of medical devices can you assemble PCBs for?
We provide PCB assembly for diagnostic equipment, patient monitors, portable medical devices, laboratory instruments, therapeutic devices, surgical equipment, and wearable electronics.
2. Do you support both prototype and volume production?
Yes, we handle everything from small-scale prototypes to high-volume production runs while maintaining strict quality standards.
3. How do you ensure quality and reliability for medical PCBs?
We follow rigorous inspection processes including AOI, X-Ray, functional testing, and comply with IPC Class 2/3 standards and ISO 9001 quality management.
4. Can you handle high-density and complex PCB assemblies?
Absolutely. We specialize in HDI, BGA, fine-pitch, mixed-technology, and rigid-flex PCB assemblies for demanding medical applications.
5. Do you provide traceability for all components?
Yes, all materials are fully traceable, meeting the strict regulatory requirements of the medical industry.
6. What certifications do you hold for medical PCB assembly?
We operate under ISO 9001 and IPC standards, and our processes align with medical electronics industry requirements.
7. How fast can you deliver assembled medical PCBs?
Delivery depends on the project scope, but we offer competitive lead times and can accommodate urgent orders for prototypes and small batches.